Jinzhou Sata Fused Fluxes and New Materials Factory.
Granulated Fused Refining Fluxes
General Introduction:
SATA granulated fused refining flux is a eutectic salt composed of mgcl2 anhydrous and potassium or sodium chloride. Which can removes alkali metal(sodium, calcium, lithium) and non-metallic inclusions (oxides, borides and carbides) from liquid aluminium and al-alloys. It's in-furnace metal treatment flux.

The main chemical compositions of different fluxes based on Mgcl2 anhydrous, Kcl, Nacl, CaF2, Na3ALF6, K3ALF6 and etc. These raw materials are fused in a furnace to a high temperature, cooled and crushed. Compare to the powder mixed. Fused fluxes have a single sharp melting point rather than mixed powder flux has a melting range. The melting point belows 483℃. And some are free from fluorides, sodium, which is suitable for high magnesium al-alloy. Some fluxes has a very small amount of calcium fluoride added to MgCl2/KCl flux leads to a significant increase in the inclusion and alkali removal performance. The MgCl2 minimizes or eliminates surface oxidation by creating a thin-film layer on the metal surface, thus cover fluxes can be avoided if the refining flux contains enough MgCl2.


Advantage:
  • Eco‐friendly flux that reduce dust levels, meet the emission limits of most environmental regulatory agencies
  • Uniform size, reacts fully. Purify the melt improve melt quality.
  • Increases the extrusion speed and die life when extruding profiles
  • Reduces the number of breaks in continuous casting
  • Sodium-free flux suitable for high mg al-alloy eliminates edge cracks when rolling high Mg aluminium alloys
  • Free of fluorides. Zero fluoride emissions.
  • Low melting point for rapid dispersion
  • Effectively remove the aluminium slag and hydrogen, performance excellent on refining and drossing.
  • Addition and stirring of flux by means of flux feeder (with Nitrogen or Argon) gives the highest refining efficiency.
  • In the meanwhile, oxide inclusions can be separated from the melt, and generated dry slag (white dross),reduce metal loss.
  • Less dosage, high effectiveness, save cost for customer refining and degassing slag, it can protect and clean molten aluminium.


Fluxes Type

Application

Features

Function & Advantage

M11

1xx/3xx/6xx Series Al-Alloy

Sodium Free

1. Remove non-metallic inclusion and alkali metals(Na,Ca,Li)

2.Injected by inert gases(Nitrogen,Argon) will enhance the degassing effect.

3.Get dry dross and Reduce metal lose 

4.Environmental protective flux, no hazardouscompounds and fume release

5. WorkingTemperature: 710℃-780℃

6.Low Application rate, recommended rate is 0.8-1.5kg/MT

7.Low melting point, good and quick dispersal with fine granules when injection, totally react with alkali metals

8. The small droplets of fluxes float up to the surface of the Aluminium melt to form a dense protective layer, which has the covering effect and prevent further oxidation of the Aluminium melt.

9.Uniform size with 1-3mm, good fluidity in injection equipment and pipe, no pipe blockage and save nitrogen.


M12

Electrolytic Al-Alloy;

Electrical Round Aluminum Rod;

Double Zero Foil;

A356.2 Ingot

Sodium Free


M13

Double Zero Foil

A356.2(101A) Ingot

Sodium Free

M14

1xx/3xx/6xx/8xx Al-Alloy

Sodium In

(Sodium Removal) 

M15

1xx/3xx/5xx/6xx/7xx/8xx Series Al-Alloy

Na Free&Ca Free

(General Flux)

M16

5xx/8xx series Al-Alloy

Na Free&Ca Free

(General Flux) 

NK1

ADC12&A356.2(101A) Ingot

Sodium In 

Temperature>760℃

Drossing & Degassing

NK2

ADC12&A356.2(101A) Ingot

Sodium In

Temperature>750℃

Drossing & Degassing

NK3

Granulated Drossing Flux

Sodium In

(General Flux)

Drossing & Degassing